Benefits Of Dynamically Weighing And Balancing Moving Trains

At a glance

• Continuous monitoring without traffic interruption.
• Real-time analysis for swift response.
• Enhanced accuracy, reducing errors.
• Increased productivity with seamless integration.
• Improved safety and compliance assurance.

 

Rail weighing systems are an essential component of all rail operations. Whether it is static or dynamic weighing, railway scales play a crucial role within the rail logistics sector, just like truck scales.

From balancing bogies (rail trucks) and metro passenger trains to weighing wagons at mine load-outs, dynamic rail scales and balancing systems, without a doubt, make the process more efficient. Even if the train is in motion, there are special weigh-in-motion scales developed and manufactured by Trakblaze that are able to monitor individual wagon payloads to ensure that specific wagons and or trains are complying with government and or rail manufacturer weight regulations, all whilst the train remains moving.

This not only protects valuable rail infrastructure from overloaded rail vehicles, but more importantly, it safeguards the welfare of rail personnel through effective real-time weigh-in-motion monitoring.

Rail weighing systems offer a multitude of benefits that streamline operations and enhance efficiency in rail logistics. These systems provide accurate and real-time weight measurements, optimise load management and distribution, and ensure compliance with weight regulations. This precision leads to increased efficiency, reduced turnaround times, and improved resource utilisation. The result is a more reliable and cost-effective rail operation, with fewer disruptions and enhanced overall system reliability.

Continuous Monitoring

 

Unlike traditional static weighing methods that require vehicles to stop at a weigh station for measurement, Dynamic weighing systems capture weight data as vehicles pass over sensors embedded in the road surface. This allows for continuous monitoring of vehicle weights without interrupting the flow of traffic.

Real-Time Data Processing

 

Dynamic weighing systems process vehicle weight data in real time, enabling immediate analysis and response. This rapid processing allows transportation authorities to quickly identify overweight vehicles or other anomalies and take appropriate action to ensure compliance with weight regulations.

Enhanced Accuracy and Efficiency

 

The Mobile Train Weighing (MTW) system from Trakblaze significantly enhances efficiency and accuracy in rail operations. By providing precise, real-time weight measurements of railcars, MTW helps optimize load distribution, reduce overloading risks, and ensure compliance with safety regulations. Its mobility allows for easy deployment across various locations, enabling quick and efficient weighing processes without the need for fixed installations. This not only saves time but also improves the accuracy of data, leading to better decision-making and streamlined rail operations.

Identification Of Overload

 

The principal purpose of installing a dynamic weighing system is to optimise loading procedures. Overloading a wagon can cause severe issues from damaging loaded materials, wagons, bogies, and, ultimately, the rail infrastructure. As a rail operator, the damage can be costly to your business on a variety of levels, including an overall increase in the cost of your fuel, an increase in maintenance requirements, and even financial penalties from government/rail regulators.

Unlike traditional scoop/bucket ‘guessing’ procedures, dynamic weighing provides the operator with the opportunity to regulate the filling so that wagons are always optimised, as the dynamic rail weighing software will instantly identify overloaded or underloaded wagons.

Saves Cost

 

Without a doubt, effective payload management saves you a substantial amount of money, and conversely, poor payload practices will lessen your business profits through increased production costs. So, there is no point in arguing whether a weighbridge is cost-effective or not. Installation costs are not as extraordinary as you think in comparison to the immense increases in production efficiencies and long-term decreases in running costs.

An accurate rail weighbridge will ultimately save your business a significant amount in costs. However, you have to ensure that the weighing system is from a well-known, reputable manufacturer such as Trakblaze. With over 90 years of industry innovation experience, Trakblaze manufactures only quality-built and industry-proven weighing systems.

Increase Productivity

 

Thanks to sustained software development by modern technology, you can now choose a weigh-in-motion system that integrates with your working environment whilst accurately weighing your rail vehicles in motion of approx. 0.1km/h – 80km/h (0.06mph – 50mph). Trakblaze offers the INFINITY LS (Low-Speed) weighbridge system, which can weigh a rail vehicle in motion up to 15kph, or the INFINITY HS (High Speed) weighing system that is capable of weighing a rail vehicle at the speed of 80kph.

The INFINITY weighbridge systems also include control cabinet accessories and PC train weighing software. They automatically record all the weighing information, which you can view from any location using the Internet. You can then use that data for further analysis and find out how the work can be carried out more efficiently to minimise cost and improve productivity.

Say goodbye to unnecessary delays from static weighing procedures when you can keep your rail assets moving, and the weighing will be done in seconds.

Non-Intrusive Operation

 

Dynamic weighing systems allow vehicles to pass through monitoring zones seamlessly without the need to stop or slow down. This will enable vehicles to maintain their normal speeds, reducing delays and congestion, particularly on busy highways and at border crossings.

Improved Compliance and Safety

 

Balancing systems play a crucial role in ensuring that vehicles comply with weight regulations and safety standards. By continuously monitoring vehicle weights and classifications, these systems promptly identify any deviations from regulations. Overweight vehicles or those improperly classified can be swiftly directed to appropriate inspection or enforcement procedures. This proactive approach helps to mitigate the risk of accidents and damage to infrastructure caused by overloaded or improperly classified vehicles, thus enhancing overall road safety. Additionally, by enforcing weight regulations, these systems contribute to the preservation of road integrity and prolong the lifespan of infrastructure, reducing maintenance costs in the long term.

 

The advantages of dynamic weighing systems, particularly those provided by Trakblaze, are indisputable. They revolutionise rail logistics and ensure operational excellence. By choosing Trakblaze products for dynamic weighing, you’re not only investing in cutting-edge technology but also in the efficiency, safety, and longevity of your rail operations.

Trakblaze’s innovative solutions offer continuous monitoring, real-time data processing, and enhanced accuracy, providing immediate insights into vehicle weights and ensuring compliance with regulations.

Moreover, Trakblaze’s dynamic weighing systems integrate seamlessly into your workflow, allowing rail assets to remain in motion while weighing is conducted swiftly and accurately. This non-intrusive operation not only saves time but also minimises disruptions to traffic flow, enhancing overall productivity and efficiency.