How Do Volumetric Scanners Help Generate The Perfect Report For Mining Companies?

At a glance:

• Benefits of having volumetric load scanners.
• Working with a volumetric load scanner.
• Mining Measurements with 3D Technology.

 

Volumetric scanning of loads is a new technology in the mining industry that provides unrivalled benefits to mining companies. This somewhat new tech in payload weighing is increasingly setting standards in accurately measuring truck payloads for mining sites.

Revolutionising Mining Measurements with 3D Technology

 

Volumetric scanners leverage 3D imaging technology to deliver precise measurements of truck loads. This revolutionary approach to truck measurement in the mining industry can be achieved with Trakblaze’s volumetric load scanners.

Given the importance of accurate and reliable measurement data, the equipment and systems used significantly influence the mining industry. From site exploration, management of heavy equipment, transportation of mined materials, and their management, measurement systems have several applications in managing mining operations.

Precise and error-free payload data is one of the primary requirements for mining sites, which is possible with volumetric load scanners and readily available for mining companies across Australia with Trakblaze.

Traditional weight scales can do a fine job producing weight data of payloads for mining companies. However, using contemporary volumetric scanners from Trakblaze, the greater need for accurate, reliable, cost and time-saving measurement of payloads across mining sites is attainable.

Volumetric load scanners for the mining industries offer several appealing benefits for mining companies;

• Improving operational efficiency
• Proper tracking of inventory for mines
• Assuring quality work
• Regulatory compliance and
• Cost control

How do Volumetric Scanners Work?

 

Measurement Systems such as volumetric scanners have recently been introduced in the mining industry, before which static weighbridges were used to measure truck payloads.

This new-day measurement system for the mining industry makes traditional weighbridges look obsolete or appear least necessary today. Notably, this tech is a forefront measurement system for the mining industry, providing flawless payload data and a time-saving scanning process.

You can operate a truck volumetric scanner and a mobile volumetric scanner for recording truck payloads from Trakblaze through any working conditions. Their performance remains unaffected by weather conditions and uneven loads.

As Australia’s industry-leading weighbridge manufacturer, Trakblaze looks into every factor of truck weighing and volumetric scanning for mining companies that can make their job as accurate and effective as possible.

Trakblaze can offer mobile truck volumetric scanners to mining companies across Australia to prevent them from facing problems while moving their volumetric scanners from one place to another. Introduce an impeccable measurement system for your mining trucks with Trakblaze.

How does a Mobile Volumetric Scanner work?

 

The Trakblaze MVS (Mobile Volumetric Scanner) utilises advanced volumetric scanning technology to measure loads in a mobile setup, combining the features of both the RVS and TVS scanners.

It is mounted on a trailer with a two-stage lifting boom to adjust the scan head to the optimal height for different vehicles. Stability is ensured through outrigger legs, guy ropes, and lockout positions.

The system includes an operations console for setup and a touchscreen PC for intuitive data collection, making it easily transportable, quick to set up, and user-friendly for non-contact volumetric measurement.

Features of Volumetric Scanner

Detailed Analysis

The essence of volumetric scanning technology lies in its ability to provide a detailed analysis of load volumes.

Through non-contact measurement, scanners like the TVS Volumetric Scanner offer precise data by scanning mining trucks as they pass beneath an elevated scan head equipped with laser range-finders. This system constructs a detailed 3D model of the load, allowing for an accurate measurement of bulk loose solids, which is critical for optimising payloads and maximising profits.

The ability to provide accurate scanning results for trucks whilst capturing data in motion is an excellent advantage for volumetric load scanners over traditional Truck scales where the truck has to stop on the scale itself. As bulk materials are loaded in that truck and are passed beneath the scan head, the data is automatically generated with instant results.

Higher-end systems can combine volumetric and Weight data derived from a Dynamic, in-motion Haul truck scale to provide material density data. Trakblaze provides their heavy-duty, accurate and reliable Force series of Mining Truck scales, giving the complete measurement package.

These combinations of in-motion weighing and volumetric scanning systems relay the information directly to an operator. Mines using these measurement systems can also equip the system with a radio frequency identification (RFID) system. RFID helps identify trucks passing through the scanner, making it easy to measure a fleet of trucks quickly and efficiently.

Clarity and Readability

One of the standout features of volumetric scanners is their ability to produce clear and easy-to-read reports. Trakblaze uses a touchscreen and cloud-data sharing features in their truck volumetric scanners to make the measuring of trucks for mining companies as effective as possible.

The TVS software has been meticulously crafted to streamline direct data acquisition from the integrated laser scan head, ensuring seamless real-time monitoring of payloads.

In addition to its core functionality, the TVS software empowers users to capture vital metrics directly from scanning lasers, enabling precise monitoring of loaded trucks. Furthermore, it employs a sophisticated, customised algorithm to acquire load volume information accurately.

The data acquired from the scans is processed in near real-time, offering insightful information that is readily understandable. This clarity in reporting aids in quick decision-making and ensures that all stakeholders clearly understand the operations.

Timeliness

In the mining industry, where every second counts towards operational efficiency and profitability, volumetric scanners stand out for their ability to deliver timely data. The advanced auto scan processing software, equipped with multi-threaded technology, ensures near real-time outputs to the industrial data network.

With the capacity to process and relay crucial production parameters in less than 10 seconds, these systems guarantee that payload data is promptly available.

This swift data transmission is vital for quickly adapting strategies and making informed decisions, minimising delays and maximising operational effectiveness.

Integration Capabilities

Integrating with existing industrial networks is another significant advantage of volumetric scanners. These systems are designed to seamlessly connect with industrial data networks, allowing for the effortless aggregation and analysis of data.

This integration capability ensures that volumetric data can be easily accessed and utilised across different platforms and systems, enhancing operational coherence and efficiency.

Security and Data Management

Security and effective data management are paramount in the mining sector. Volumetric scanners address these concerns through sophisticated data handling and security measures.

The data collected is managed securely, with features that ensure integrity and confidentiality. Furthermore, the systems are designed to be resilient, with built-in safeguards against data loss and unauthorised access, ensuring that sensitive information remains protected.

Beyond the Basics

The benefits of volumetric scanners extend beyond these core aspects. They include

Accuracy and Reliability: These systems offer high measurement accuracy, essential for ensuring that mining operations are efficient and compliant with regulatory standards.

Environmental Adaptability: Designed to operate in harsh mining environments, volumetric scanners can function effectively in a wide range of conditions, from dust to varying temperatures, ensuring consistent performance.

Cost Efficiency: These scanners can significantly reduce operational costs and enhance profitability by optimising load management and reducing the risk of overloading or underloading.

 

Volumetric scanners represent a significant technological advancement for mining companies. By offering detailed analysis, clarity, timeliness, and seamless integration, these tools streamline reporting processes and enhance the overall efficiency and profitability of mining operations. Furthermore, a truck volumetric scanner is light and occupies less physical space; moving the scanning system from one mining site to another is accessible if needed.

Contact Trakblaze for your scanner needs!

As the industry continues to evolve, the role of mobile volumetric scanners in generating perfect reports will undoubtedly become even more crucial, marking a new era in mining technology and management.