The Technology Behind FORCE 1, 2 & 4: Ensuring Accuracy and Reliability

At a glance

• High-precision load cells and advanced algorithms ensure precise weight measurements.
• Durable construction withstands extreme environments and ensures reliable performance.
• Adaptable for road transport, mining, and heavy-duty applications.
• Continuous feedback and data validation enhance operational efficiency.
• User-friendly interface with sophisticated error correction protocols.

 

Imagine a world where precise weight measurement is critical for safety and efficiency—what technology makes this possible? In industries like mining, transportation, and construction, accurate weight measurement is not just a necessity; it’s a cornerstone of operational safety and efficiency. This is where Trakblaze’s FORCE series comes into play. Known as the ‘World’s Toughest Scale’, FORCE 1, 2, and 4 are the pinnacle of dynamic and static weighing technology, designed to withstand the harshest environments while delivering unparalleled accuracy and reliability.

The FORCE series, comprising FORCE 1, 2 and 4, represents the cutting edge of axle weighing systems. These advanced scales revolutionise accuracy and reliability across various industries, from transportation to heavy haulage in mining and construction.

In this blog, we’ll explore the advanced technology behind FORCE 1, 2, and 4 and how these systems ensure the highest standards of accuracy and reliability.

FORCE Series: An Overview

 

FORCE 1: The Road Warrior

FORCE 1 is a robust, portable axle weighing system designed specifically for road applications. Built to endure the world’s most challenging transport environments, FORCE 1 addresses the critical need for high accuracy in weight measurement. This system not only enhances production efficiency but also increases overall profit by quickly measuring consistent, accurate loads. It effectively mitigates the maintenance risks associated with overloading, a common issue in heavy haul transport.

The FORCE 1 truck scale’s unique speed and accuracy are unparalleled. It can weigh a b-double truck in just 15 seconds. This rapid and precise measurement capability saves valuable time and money, making it an indispensable tool for transport environments where speed and accuracy are paramount.

Advanced Controller and User-Friendly Interface

The FORCE 1 transport system features a Trakblaze Static / Dynamic Controller with direct ethernet capabilities, seamlessly interfacing with your workplace PC. The PC is preloaded with Trakblaze’s proven and reliable software, which is designed to be user-friendly. This software ensures accurate load measurements on each axle either statically or dynamically (in motion) at speeds up to an unbeatable 6 km/h.

The total truck weight is derived from the summation of the individual axle loads and displayed on the PC interface and an external remote LED display. Additionally, the data can be printed out for log books or archiving purposes. This comprehensive system ensures that operators can easily and accurately monitor load weights in real-time, contributing to safer and more efficient operations.

Versatility and Customisation

To accommodate various challenging environments, the FORCE 1 controller can be upgraded to a rack or wall-mounted Rittal enclosure, ideal for dusty or dirty conditions. For workplaces requiring greater flexibility, the system can be upgraded to a portable touchscreen PC controller. The FORCE 1 system have the solutions to ensure loads are weighed with unbeatable speed and high accuracy.

In essence, the FORCE 1 system saves time and money by allowing on-the-go weighing, thus optimising operational efficiency and reducing downtime. Its advanced technology and robust design make it a vital asset for any transport operation requiring reliable and precise weight measurements.

FORCE 2: The Mining Marvel

FORCE 2 is specifically tailored for the demanding conditions of the mining and heavy industries. Its modular design allows it to weigh any make and model of a mining haul truck, providing precise weight data even in the harshest environments. This versatility is a significant advantage in the mining sector, where diverse and often heavy machinery needs accurate and reliable weight measurement for operational safety and efficiency.

Robust Construction and High-Precision Load Cells

The FORCE 2 system incorporates high-precision load cells, which are essential for capturing accurate weight data. Each weigh pad is strategically designed to ensure minimal deviation and high repeatability. The system’s robust construction ensures reliable performance, enhancing both operational efficiency and safety in heavy-duty applications.

Technical Data

The technical specifications of FORCE 2 highlight its capability and adaptability:

• Nominal Pad Size (LxWxH): 2000mm x 1500mm x 250mm
• Number of Pads: 2 or 4
• Load Cell Type: 40t analogue
• Number of Cells per Pad: Multiple heavy-duty cells
• Individual Pad Capacity: 50t
• Total Axle Capacity: 100t or 200t

Modular and Scalable Design

The FORCE 2’s modular design allows it to be configured to weigh any make and model of the mining haul truck. This flexibility means that the system can be easily adapted to different trucks and operational needs, ensuring precise and reliable weight measurement across various scenarios.

Precision Engineering for Extreme Conditions

Each weigh pad in the FORCE 2 system is built to endure the extreme conditions typical of mining operations. The pads incorporate multiple heavy-duty, temperature-compensated load cells that can handle the off-centre wheel loads and the inertia and shock effects of loaded mining trucks braking on them. This design ensures that FORCE 2 maintains high accuracy and reliability, even under the most challenging conditions.

Enhancing Operational Efficiency and Safety

The accurate weight data provided by the FORCE 2 system is crucial for maintaining operational efficiency and safety. By preventing overloading and ensuring that trucks are operating within safe weight limits, the FORCE 2 helps reduce maintenance risks and improve productivity. This focus on safety and efficiency makes FORCE 2 an indispensable tool for the mining and heavy industries.

FORCE 4: The Heavy-Duty Titan

FORCE 4 is engineered for the most demanding heavy-duty applications, offering the highest accuracy and reliability for large-scale operations. This advanced weighing system is designed to meet the rigorous needs of industries that require robust and dependable weighing solutions, ensuring precise weight data and enhancing operational efficiency and safety.

Unmatched Load Capacity and Precision Engineering

FORCE 4 is built to handle the heaviest loads, with a total axle capacity of up to 600 tons. This impressive capacity is supported by precision-engineered components that ensure accurate and reliable weight measurements, even under extreme conditions. The system’s robust design and high-quality materials make it the ultimate solution for industries such as mining, construction, and heavy haulage.

Technical Data

The technical specifications of FORCE 4 highlight its exceptional capabilities:

• Nominal Pad Size (LxWxH): 3000mm x 2000mm x 300mm
• Number of Pads: Multiple configurations available
• Load Cell Type: 100t analogue
• Number of Cells per Pad: 6
• Individual Pad Capacity: 150t
• Total Axle Capacity: 600t

Advanced Load Cells for Precision Measurement

Each weigh pad in the FORCE 4 system incorporates six high-capacity load cells, each capable of handling up to 100 tons. These load cells are strategically positioned to ensure minimal deviation and high repeatability, providing accurate weight data even under the most challenging conditions. The load cells are temperature-compensated to maintain accuracy across varying environmental conditions, ensuring reliable performance in any setting.

Modular Design for Versatility

The modular design of FORCE 4 allows it to be configured to weigh a wide range of heavy-duty vehicles and equipment. This flexibility makes it an ideal solution for large-scale operations that require precise and reliable weight measurement for different types of machinery. Whether weighing massive mining trucks or large construction equipment, FORCE 4 can be tailored to meet specific operational needs.

Enhancing Operational Efficiency and Safety

The accurate weight data provided by the FORCE 4 system is crucial for maintaining operational efficiency and safety in heavy-duty applications. By preventing overloading and ensuring that vehicles operate within safe weight limits, the FORCE 4 helps reduce maintenance risks, improve productivity, and enhance overall safety. Its robust construction and high load capacity make it an indispensable tool for industries that demand the highest standards of reliability and precision.

Applications and Industries

 

The FORCE series scales are used in various industries, including transportation, mining, construction, and logistics. They are crucial in enhancing operational efficiency and safety, providing precise weight data that helps prevent overloading, reduce maintenance risks, and improve productivity.

Core Technologies Behind FORCE Series

 

Advanced Sensors: The Heart of Precision

Each FORCE scale incorporates high-precision load cells, which are essential for capturing accurate weight data. These sensors are strategically positioned within the weigh pads to ensure minimal deviation and high repeatability, even under off-centre wheel loads. The use of temperature-compensated load cells further enhances accuracy, making the FORCE series a reliable choice in varying environmental conditions.

Data Processing Algorithms: Ensuring Accuracy

The FORCE series utilises state-of-the-art data processing algorithms to filter out noise and deliver precise measurements. These algorithms are integral to the system’s ability to provide accurate weight data in both static and dynamic (in-motion) modes. The advanced software preloaded on the PC interface processes raw data efficiently, ensuring reliable and consistent results.

Calibration and Testing: Maintaining Standards

Each FORCE system undergoes rigorous calibration procedures and extensive testing to ensure long-term accuracy and reliability. Factory calibration is performed prior to shipment, and an optional in-field portable calibration test press unit is available for on-site use. This meticulous approach to calibration and testing ensures that the FORCE series maintains its high standards of performance over time.

Accuracy Assurance Mechanisms

Precision Engineering: Built to Last

The FORCE series is constructed using durable materials and precision engineering techniques. This robust construction allows the scales to withstand heavy loads and harsh environments, ensuring long-lasting performance. The systems are designed to handle the inertia and shock effects of loaded trucks braking on the weigh pads, maintaining their accuracy and reliability.

Real-Time Monitoring: Continuous Feedback

Real-time monitoring systems are integrated into the FORCE series to provide instant feedback and continuous data validation. This feature ensures that weight measurements are consistently accurate, allowing operators to make informed decisions based on reliable data.

Error Correction Protocols: Ensuring Integrity

Sophisticated error detection and correction protocols are incorporated into the FORCE series to identify and rectify anomalies. These protocols maintain high measurement integrity, ensuring that the weight data provided is precise and dependable.

Reliability Factors

Durability and Robustness: Built for Extreme Conditions

The FORCE series is designed with high-quality materials and components, ensuring durability and robustness even in extreme conditions. Whether in a dusty mining environment or a busy transportation hub, the FORCE scales deliver consistent performance.

Redundancy Systems: Preventing Failures

Critical components of the FORCE series feature redundancy to prevent system failures and ensure continuous operation. This design philosophy enhances the systems’ reliability, making them a trusted choice for industries where downtime is not an option.

Software Reliability: Supporting Hardware Performance

The FORCE series software is developed with robust error handling, regular updates, and thorough testing. This reliable software supports the hardware, ensuring that the entire system performs optimally and consistently.

 

The FORCE series, comprising FORCE 1, 2, and 4, utilises advanced technologies and meticulous engineering to ensure unparalleled accuracy and reliability. From high-precision load cells and sophisticated data processing algorithms to rigorous calibration and real-time monitoring, every aspect of the FORCE series is designed to deliver precise and dependable weight measurements.

The advanced technology behind the FORCE series plays a critical role in maintaining high standards of safety and efficiency across various industries. Whether it’s in transportation, mining, construction, or logistics, the FORCE series stands out as the ultimate weighing solution.

Explore the FORCE series further, or contact Trakblaze for more information and inquiries. Discover how the world’s toughest scales can enhance your operational efficiency and safety.