Importance Of Routine Maintenance On Truck Scales

Published 17 September '24

At a glance

  • Ensure accuracy, profitability, and safety with routine truck scale maintenance.
  • Learn why regular upkeep is crucial for extending the lifespan of your scales.
  • Explore Trakblaze’s solutions for reliable and efficient truck scale maintenance.

 

The efficiency and profitability of your organisation can be directly related to the accuracy of your weighing systems. For any project across the mining or construction industry to be successful, truck scales must perform numerous configurations, ranging from light to heavy capacity applications. Scales and scanners for your trucks are the keys to success.

If you are looking for an amazing range of truck scales, look no further than Trakblaze for their industry-leading, accurate product lines.

The use of industrial truck scales is crucial since they weigh heavy vehicles and their contents. With weighing construction and mining materials, these scales are designed to withstand heavy loads. These heavy loads can cause severe problems for drivers and damage the infrastructure if neglected. It is crucial, therefore, that the correct product for the application is selected at the time of purchase and that this equipment is maintained throughout its lifetime.

Knowing about standard truck scale maintenance can help you prevent potential issues and ensure the longevity of your equipment. Truck scales are machines that need to be checked, calibrated and maintained over their lifetime to get the most out of them.

Maintaining your truck scales will keep your fleet on the road safely. Credit: Unsplash

Benefits of Routine Maintenance

 

Longer Lifespan

When you follow a recommended maintenance schedule, a high-quality truck scale should last for at least 25 years. If there is a high level of traffic, your truck scale will require services more frequently. In addition to scale calibration, routine service calls should include inspection of the foundation, weighbridge structure, grounding, and load cells. If you follow this course of action, your machine will have a longer lifespan and continuous operation throughout its lifetime.

Your truck scale isn’t exactly a small investment, so you’ll want it to last as long as possible. Regular check-ups can prevent the big, scary breakdowns that lead to even scarier repair bills.

Reduce Costly Downtime

Speaking of repairs, did you know that routine maintenance can actually save you money? It’s true! Catching issues early on means avoiding the problems that shut down operations and drain your wallet.

When scales do not work as they should, it is inconvenient and expensive. Additionally, downtime will limit your opportunity to make revenue, negatively affecting your business. Regular maintenance is critical to maintaining productivity and preventing scale breakdown.

Get More Accurate Results By Detecting Errors Sooner

Even the best scales can experience problems from time to time. Rain, for instance, can seep into the weighbridge, causing internal corrosion and rust that affect truck scale accuracy. Regular maintenance checks will catch these and other problems before they become severe.

Maintain Accuracy, Reliability And Quality

First things first, regular maintenance keeps your truck scale accurate. Imagine the chaos if your scale started registering incorrect weights. It could mean the difference between profit and loss, compliance and penalties. It’s all about reliability, folks.

You must ensure your scale is always accurate, reliable and in top condition to provide precise weighing data, no matter what the product. It is not only possible to lose money or damage your brand’s reputation with an incorrect scale, but it may also be operating outside regulatory requirements and become non-compliant. Keeping your scale in good condition and calibrated is critical to ensuring correct and accurate weights.

Spend Less

Regular scale maintenance keeps your weighing system running longer, saving you money since you won’t have to replace it as often. Further, routine maintenance is an excellent way to protect your budget since you can schedule the service visits in advance instead of being surprised by a preventable repair.

Improves Safety for Operators and Vehicles

Safety is non-negotiable. A well-maintained truck scale means a safer environment for everyone involved. No unexpected malfunctions or accidents here!

Scale components are designed to protect them against damage and failure in high-quality scales. Thanks to these features and routine preventative maintenance, you won’t experience unexpected service interruptions or truck-scale repairs. If you are looking for tough, high-quality truck scales, you should check out the Truck Mate and Force series from Trakblaze today.

Things to Look into/Review during Maintenance

 

Regular Inspections

Eyes on the Prize: Make it a habit to check your scale visually. Look out for anything out of the ordinary. These inspections can catch small issues before they escalate into costly repairs.

Calibration Checks

Precision Matters: Regular calibration ensures your scale’s readings are on point. An uncalibrated scale can lead to inaccuracies, affecting your operation’s efficiency and compliance. Consider it a health check for your scale.

Cleaning and Debris Removal

Cleanliness is Next to Godliness: Keep your scale free from dirt and debris. A buildup of unwanted materials can affect the scale’s functionality, potentially skewing weight readings. A regular cleaning schedule keeps your scale happy and accurate.

Lubrication of Moving Parts

Smooth Operators: Like any well-oiled machine, your scale needs seamless lubrication. This simple step can prevent friction and wear, extending the life of moving parts.

Software Updates and Diagnostics

Stay Updated: In an era where technology evolves at breakneck speed, updating your scale’s software is crucial. Updates often include bug fixes, new features, and performance improvements. Regular diagnostics can also help detect and rectify software-related issues early.

Establishing a Maintenance Schedule

Plan of Attack: A well-structured maintenance schedule is your best defence against unexpected breakdowns. Knowing what maintenance is due and when helps plan operations around it, ensuring minimal disruption.

Assigning Responsibilities to Qualified Personnel

Right Person for the Job: Ensure that those tasked with maintenance are trained and qualified. The right personnel will perform routine checks effectively and identify potential problems that the untrained eye might miss.

Documenting Maintenance Activities

Keep a Log: Documenting each maintenance activity creates a valuable record to help track the scale’s performance and maintenance history. This documentation is invaluable for identifying recurring issues and assessing overall scale health.

Incorporating Preventive Maintenance Measures

An Ounce of Prevention: Don’t just react to problems; anticipate them. Preventive maintenance measures, such as regular inspections and immediate repairs of minor issues, can prevent significant malfunctions down the line.

 

Keeping your truck scale in top condition is essential for operational success. Routine maintenance ensures accuracy and reliability and extends the scale’s lifespan, contributing to a safer work environment and ultimately protecting your bottom line. Remember, a truck scale is more than just a piece of equipment; it’s a critical asset that requires care and attention.

By committing to regular upkeep, you’re investing in your business’s smooth and efficient operation. So, let’s keep those scales well-maintained and ready for whatever comes their way. After all, a dependable scale is the cornerstone of a thriving operation. Keep it well-tuned, and you’re all set for success.