At a glance
- Weighbridge Platform: Heavy-duty structure for vehicle weighing, available in surface-mounted, pit-mounted, and modular designs.
- Load Cells: Sensors that convert physical weight into electronic signals. Available in analogue and digital options for enhanced accuracy.
- Weighing Indicators: Interface that displays truck weight, with features like real-time data, tare weight, and wireless connectivity.
- Weighing Software: Manages and analyses weight data, ensuring compliance and improving operational efficiency.
- Junction Box: Connects load cells to the indicator, ensuring accurate data transmission and optimal performance.
What is needed, especially for industries that require maximum precision and efficiency, is an in-place weighing system for trucks. Appropriate weighing solutions are required for legal compliance, maximisation of load management, and optimisation of operational productivity.
For a truck weighing system to be reliable and efficient, its components and engineering play a crucial role. Some of the most important components that are crucial to the functioning of weighbridges are weighbridge platforms, load cells, weighing indicators and terminals, software, peripheral, calibration and maintenance.
Weighbridge Platform
The weighing platform is the base of the truck weighing system. A weighbridge platform is a structure on which a truck is parked for weighing its weight. They come in various types, like surface-mounted, pit-mounted, and even modular designs.
The modular design weighing platforms are especially useful for varied operational environments. These platforms are built by using durable materials based on the expected loads and environmental conditions they will be used in.
Load Cells
Load cells are an integral part of any weighing system. These are sensors that convert the physical weight into a measurable electronic signal. There are two types of load cells – analogue and digital load cells.
Analogue load cells are durable and have straightforward functionality and setup. They are a great choice for businesses that don’t require minimal functionalities.
On the other hand, digital load cells are complex but offer higher functionalities. They are engineered to provide enhanced accuracy and faster response times than analogue load cells. Compared to the previous one, these cells come with built-in diagnostics and deliver real-time data.
If you are in an industry that requires traceability and higher efficiency, then truck weighing systems equipped with digital load cells are the best fit for you.
Weighing Indicators
The weight indicator is the central part of the truck weighing system, which provides the ideal interface between the operator and the load cells. It handles the load cell signal and displays the truck weight on an LCD screen
Weight indicators have various features, including real-time weight indication, tare weight function, and batch weighing. They have various inputs, such as USB, Ethernet, and serial ports, for easy interfacing with other systems.
Some advanced weight indicators also offer built-in data storage, printing options, and even wireless connectivity for remote monitoring. For applications where precision and reporting are essential, a high-quality, easy-to-use weight indicator can greatly enhance efficiency.
Weighing Software
Weighing software plays a crucial role in the truck weighing system, enabling operators to record, manage, and analyse weight data efficiently. This software integrates seamlessly with the weighbridge, load cells, and weight indicator, capturing real-time data and storing it for future reference.
The software allows for various functionalities such as generating weight tickets, tracking vehicle weights over time, and ensuring compliance with weight regulations.
It also enables data transfer to other systems, such as inventory or ERP platforms, improving overall operational efficiency. For industries that require detailed reports and analytical insights, robust weighing software is essential for accurate data management.
Junction Box
The junction box serves as the critical connector between the load cells and the weight indicator. It collects and transmits the weight data from each load cell to the indicator, ensuring accurate readings. Typically made from durable, weather-resistant materials, the junction box is designed to handle harsh environmental conditions.
In more advanced systems, junction boxes are equipped with built-in features such as signal amplification, load cell diagnostics, and fault detection, ensuring optimal performance and system longevity. Properly installed and maintained junction boxes help to minimise errors, enhance accuracy, and reduce the need for frequent troubleshooting, making them a vital component in any truck weighing system.
Trakblaze: A Partner of Choice in Weighing Systems
Trakblaze stands out as the preferred partner for truck weighing systems due to its commitment to quality, precision, and reliability. With cutting-edge technology and a wide range of customisable solutions, Trakblaze ensures that each key component of the weighing system – from the weighbridge platform to the load cells, weight indicator, software, and junction box – is designed to meet the unique needs of every business.
Our expertise in providing seamless integration, real-time data analysis, and robust customer support makes us the ideal choice for industries seeking accuracy, efficiency, and long-term reliability in their weighing operations.
Explore our range of weighing rail, truck scales, and mobile train weighers to find the perfect solution for your business needs. Let Trakblaze help you optimise your operations with high-performance, reliable weighing systems.
